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上汽郑州智能制造数字化工厂“智”在哪?
2019-11-15 来源:一品汽车
<p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> &ldquo;通过人的智慧,让机器人的效率得到最大的提升。&rdquo;这是上汽郑州智能制造数字化工厂生产方式最为显著的特征之一。&nbsp;&nbsp;</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 位于郑州的上汽智能制造数字化工厂,年轻的工人们在生产线上忙碌着,一切显然那么自然而有序。车型依旧熟悉,荣威i5、荣威RX3着总装线鱼贯而出,它们都在市场上广受追捧。</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 今年10月底,上汽荣威高能互联网中级车荣威i5上市仅一周年,累计销量已超过20万辆,成为上市首年销量最高的中国品牌轿车。而几乎与此同时,也迎来了实力派互联网SUV荣威RX3上市两周年。&nbsp;&nbsp;</p> <div class="pgc-img" style="width: 680px; font-size: 16px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; margin: 0px; padding: 0px; line-height: 28px; word-wrap: break-word; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> <img alt="上汽郑州智能制造数字化工厂“智”在哪?" data-bd-imgshare-binded="1" src="http://p3.pstatp.com/large/pgc-image/4bf194e7484c4d6394de0d4fc37a530c" style="border: 0px; width: 680px;" /> <p class="pgc-img-caption" style="margin: 16px 0px; padding: 0px; word-break: break-word; word-wrap: break-word; -webkit-tap-highlight-color: transparent; box-sizing: border-box;"> &nbsp;&nbsp;</p> </div> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 作为上汽荣威高品价比产品序列的代表作,荣威i5和荣威RX3都传承了上汽荣威的优质:用料足、做工细、品控严等特点,而荣威RX3还全球首创了&ldquo;狮王宝座&rdquo;一体式儿童安全座椅,也可谓是展现越级安全性能的标杆产品。&nbsp;&nbsp;</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 那么问题来了,上汽荣威是如何打造高品价比、高可靠性车型的?为解开这个疑问,前段时间,一品君来到了荣威i5和荣威RX3的生产基地,上汽郑州智能制造数字化工厂一探究竟。&nbsp;&nbsp;</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 荣威i5与荣威RX3诞生于郑州智能制造数字化工厂(下文简称郑州工厂),传承上汽&ldquo;四化一高&rdquo;制造体系:遵循&ldquo;精益化、标准化、柔性化、模块化、高质量标准体系&rdquo;的制造体系。</p> <div class="pgc-img" style="width: 680px; font-size: 16px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; margin: 0px; padding: 0px; line-height: 28px; word-wrap: break-word; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> <img alt="上汽郑州智能制造数字化工厂“智”在哪?" data-bd-imgshare-binded="1" src="http://p1.pstatp.com/large/pgc-image/c7399cd5667243c1980e7cac6d1a04a6" style="border: 0px; width: 680px;" /> <p class="pgc-img-caption" style="margin: 16px 0px; padding: 0px; word-break: break-word; word-wrap: break-word; -webkit-tap-highlight-color: transparent; box-sizing: border-box;"> &nbsp;&nbsp;</p> </div> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 1)物流精准化:郑州工厂采用高级排程、在线质量管理、高效库存管理和物料拉动,以平准化排产、7+7计划锁定、精准控制生产运作来实现更快、更准的柔性化生产执行。&nbsp;&nbsp;</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 2)过程透明化:郑州工厂记录制造全过程,对运营中的成本、人员、能源和设备进行透明化管理和多维度监测,执行敏捷。&nbsp;&nbsp;</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 3)设备自动化:郑州工厂采用SPS配料、AGV运转,并引入IoT技术,数据实时定位采集,提高设备自动化率和工艺质量,加快生产节拍的同时也减少质量隐患。&nbsp;&nbsp;</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 4)决策数据化:借助大数据平台、运营可视化分析和数据查询报表,郑州工厂降低了人员及物料消耗,实现全局可视、过程监控、数据分析的精益化生产,让造车从经验判断走向了&ldquo;数字说话&rdquo;及&ldquo;智慧决策&rdquo;。&nbsp;&nbsp;</p> <div class="pgc-img" style="width: 680px; font-size: 16px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; margin: 0px; padding: 0px; line-height: 28px; word-wrap: break-word; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> <img alt="上汽郑州智能制造数字化工厂“智”在哪?" data-bd-imgshare-binded="1" src="http://p9.pstatp.com/large/pgc-image/0de1e39e9b2841f0bdc373bf3d57f81e" style="border: 0px; width: 680px;" /> <p class="pgc-img-caption" style="margin: 16px 0px; padding: 0px; word-break: break-word; word-wrap: break-word; -webkit-tap-highlight-color: transparent; box-sizing: border-box;"> &nbsp;&nbsp;</p> </div> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 郑州工厂包含了冲压、车身、油漆、总装四大工艺车间组成的实物流,背后还存在一条隐形的数据信息流。产品生产制造过程的数据信息流,通过ERP、iMES、iLink、工控等多套信息系统间的实时交互形成,能够打通计划、执行、采集和控制各个环节,建立覆盖产品制造全生命周期的闭环数据链路,实现企业上下游数据互联互通。&nbsp;&nbsp;</p> <div class="pgc-img" style="width: 680px; font-size: 16px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; margin: 0px; padding: 0px; line-height: 28px; word-wrap: break-word; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> <img alt="上汽郑州智能制造数字化工厂“智”在哪?" data-bd-imgshare-binded="1" src="http://p1.pstatp.com/large/pgc-image/d55ad434f4c54b7790e3359c7a3f9a6c" style="border: 0px; width: 680px;" /> <p class="pgc-img-caption" style="margin: 16px 0px; padding: 0px; word-break: break-word; word-wrap: break-word; -webkit-tap-highlight-color: transparent; box-sizing: border-box;"> &nbsp;&nbsp;</p> </div> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 1)冲压车间:国内最领先的自动化冲压生产线,操作更安全、产品更优质。同时,郑州工厂不惜牺牲工装成本,并严格控制冲压质量,为用户完美呈现荣威家族式律动颜值。&nbsp;&nbsp;</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 2)车身车间:车身车间采用柔性化生产技术,有效缩短产品开发周期、降低开发成本。在此基础上,车身车间还采用常见于德系车型的激光焊接技术,并严格把控品质,实现100%的白车身良品率,保证下线车型款款精品。&nbsp;&nbsp;</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 3)油漆车间:致力于打造最绿色的智能化油漆车间,拥有先进性、智能化、精益性、环保四大特点,以德系用料和工艺,为荣威车型量身定做高能外装。&nbsp;&nbsp;</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 4)总装车间:高效机器+人工配合的高能配置组装地,郑州工厂总装车间采用质量追溯管控、Andon系统、AGC+SPS配料系统、ECOS操作系统等先进技术和设备,确保生产过程高效、产品可靠。&nbsp;&nbsp;</p> <div class="pgc-img" style="width: 680px; font-size: 16px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; margin: 0px; padding: 0px; line-height: 28px; word-wrap: break-word; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> <img alt="上汽郑州智能制造数字化工厂“智”在哪?" data-bd-imgshare-binded="1" src="http://p3.pstatp.com/large/pgc-image/58b12e48781f4861b0efdb9a78cf585a" style="border: 0px; width: 680px;" /> <p class="pgc-img-caption" style="margin: 16px 0px; padding: 0px; word-break: break-word; word-wrap: break-word; -webkit-tap-highlight-color: transparent; box-sizing: border-box;"> &nbsp;&nbsp;</p> </div> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 总体来看,上汽郑州智能制造数字化工厂具有环保品质的优势、拥有先进的技术以及高度自动化设备,为上汽荣威发展、后续新车型的导入奠定了坚实的基础。&nbsp;&nbsp;</p> <p style="margin: 16px 0px; padding: 0px; word-break: break-word; font-size: 16px; word-wrap: break-word; line-height: 25.6px; -webkit-tap-highlight-color: transparent; box-sizing: border-box; font-family: 'PingFang SC', 'Hiragino Sans GB', 'Microsoft YaHei', 'WenQuanYi Micro Hei', 'Helvetica Neue', Arial, sans-serif;"> 目前在国内,国内众多车企都在推行智能化工厂,并逐步推动&ldquo;工业4.0&rdquo;、&ldquo;中国制造2025&rdquo;。上汽郑州智能制造数字化工厂传承上汽&ldquo;四化一高&rdquo;制造体系,因地制宜的推动生产方式的变革,在为荣威i5和荣威RX3等车型后续持续热销提供品质保障的同时,无疑也值得更多自主品牌汽车制造企业学习。</p>
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